My wife started a new project at work, and as this project is a big one, it meant a new notebook! She got a very nice green moleskin, but the cover was quite plain. As we both love the Big Bang Theory I was tasked to put a likeness of Dr. Sheldon Cooper on the cover. Rigged up a sharipe in a pen holder, and off to the races!
I saw this CNC halftones article quite some time ago and setup the the CAM drawing quite some time ago. I never really got around to routing it, as I wanted to test it in two-color plastic instead of the painted plywood the original authors used. As luck would have it, BF plastics had some white/black material on clearance last week so I picked up half a sheet. The material is only 0.1″ thick, so I used 3m spray adhesive to mount it to 1/2″ plywood. About 30 minutes or so with a 60 degree v-carve bit and it was done! I need to pick up a 45 degree bit i think, as this one did go a little deep in places, you can actually see some wood on some of the wider letters. Still looks sharp!